Technical Pages

Technical Pages

Note:-

The information here is correct to the best of our knowledge but cannot be gauranteed and should therefore be checked by the user.

updated 2nd October 2004

Technical Information for GT40 builders


GT40 Replica Parts and Sources
Renault transaxle Data
Audi transaxle Data
Wheel and Tyre Diameter Data
Brake calculations
Gulf Racing Colour paint codes


GT40 Replica Parts & Sources

This list has been compiled by Ken Saunders and is intended to provide help to source parts for those building the KVA Ford GT40 replica and will probably be of use to those building other kits. It is not intended to be the definitive answer to all sources of parts and services but is useful information for builders. Many, posibly all parts are also available direct from the various kit manufacturers as many parts are interchangeable. The ** against any item means that further information is available from Ken Saunders, should you require it please e-mail me for further information.
Rear fog lights (Shaped to fit rear valance) Lex Ford Part No: FD1595784
Front side lights and/or rear reversing lights Unipart Part No: GAL167A
Front headlights Renault 12 - no side light fitted
Escort - Includes side light but a bit narrow for GT40
Fiesta Mk2 - Includes side light but not quite square
Rear tail,stop and turn light units - Fiat 850S - Ricambio Ltd. **
Leather covering for dash panel etc - Upholsterers
Steering Rack Ford Cortina - will probably need 1/2" cut off each end.(Best)
Ford Escort - needs extending.
Front uprights, hubs, disks and calipers. Ford Granada Mk 2. or specailist supplier
Suggest that better brakes are fitted ~12inch diameter four pots. (AP Racing or Wilwood) **
Rear hubs, disks and calipers Ford Granada Scorpio or specialist supplier.
Suggest that better brakes are fitted ~ 12inch diameter four pots.(AP Racing or Wilwood) **
Steering column (telescopic) Triumph Dolomite + Universal joints - Ford
Drive Shafts Ford Granada or Modified Granada Scorpio. Alternatively purpose made drive shafts are available. These are usually fitted with Ford CV to Renault transaxle adaptors from Tag Automotive and various other sources - around £55 ea.
Flywheel Ford V6 3.0 ..... not 2.8.....must have counterbalancing.(121 tooth)
The flywheel need re-drilling to suit the V8 crankshaft and togther with the crankshaft, rods, pistons and clutch will require dynamic balancing.
Clutch - Depends on power output - Renault 21/25 turbo up to about 200BHP
AP Racing CP2394-14 clutch cover. CP2583 Drive Plate with Renault 21 spline
centre. CP3457-2 Thrust Race. .... Tech Craft (Roy Lane) Tel:01926-403721 **
Gearchange mechanism - Rod linkage with two universal joints running through rose joints similar to that used on the original GT40 is best.
Sequential system available at around £1,100..plus from Selexy International.
Exhaust system - Local exhaust centre or specialist supplier - Len Hartley
Developements are original supplier who can still provide systems at around œ1,000
Ford Engines (Generally 302 cid), parts and special builds - many sources. **
Dynamic Engine Balancing - Basset Down Balancing - **
Fuel Pumps (2 Off )- Facit red top - many sources must be mounted at least at 30 degree incline or best vertical.
Fuel Filter and pressure regulators - V8 Filter Kings - many sources **
Perspex windows and light covers - Specialist suppliers
Ken Saunders can also supply.
Windscreen - Specialist suppliers - one or two available from Sean Singleton.
Fuel filler caps (Aston) - Specialist suppliers - Trak are only manufacturers that I know of.
Replica Seats - Specialist suppliers - **
Transaxle - Renault 20, 21, 25, 30, GTA or Alpine. - Citreon or Audi - Renault 21
for higher power use Porsche 930 or G50 transaxle or Hewland
Automatic gearboxes - Audi 2.2 litre 5 cylinder front wheel drive.
Renault 21 Turbo is the favoured unit as it has the 3.44:1 differential and is cheapest to obtain.
Radiator - approximately 24" x 12"(15" Maximum)
Air Conditioning equipment - Mobile Air Products - kit of p[arts around œ900.
Oil filter - Coopers A. P. Filters Ltd, Abergavenny, Gwent. Type Z7 (LK1161)
Brake fluid - Castrol Super Disk DOT5 grade recommended
Door lock mechanisms - Triumph 1500 or Sprint
Speedo and accelerator cables - Speedy Cables Ltd. The Mews, St.Paul Street.
Islington. London. N1 7BU Tel: 0171-226 9228 Fax: 071-704 9542
Tilton geared starters : BGC Motorsports Components. Exeter. Tel: 01392 369090
Starter dog assembly : Part Number : 54-021 Starter drive assembly.
12/14P 9 tooth.


Back to the contents listing


Renault transaxle Data


Renault five speed manual transaxle gear and differential ratios

ModelPart No.Ist2nd3rd4th5thRevDiff
20369.003.362.061.381.060.823.554.11
369.053.362.061.381.060.823.554.11
20TX3693.362.061.381.060.873.553.778
20LS/TS3693.822.181.411.030.863.553.778
21TurboUN1-0133.362.051.381.030.823.543.44
25GTXUN 1-033.362.051.381.040.823.553.89
25V6UN 1-043.362.051.380.960.763.553.89
Alpine GTAUN1-053.362.051.381.040.823.553.44
25 BlindeeUN 1-063.362.051.380.960.763.554.11
Alpine TurboUN1-073.362.051.380.960.763.553.44
25V6 TurboUN1-083.362.051.380.960.763.553.778
30TX369-01/06/0173.362.051.381.060.823.553.89
30TS369-01/06/0143.362.051.381.060.823.553.89


The type UN1-013 Renault 21 Turbo is the preferred transaxle for use in the GT40 replicas although the 25 Turbo and GTA boxes are also often used. Also note that if the GTA box is used it either has to be inverted or the differential reversed unless five reverse gears are required. On all boxes the selector shaft has to be modified to extend out of the right hand side of the gearbox so as to link up with the right hand gear change linkage. The preferred CV joints are from the Ford Granada and adaptors have to be fitted to the Renault transaxle output shafts to couple to these. These adaptors are commercially available items.
The transaxle type can be found on a small aluminium disk around 1-1/4" diameter which is held onto the box by one of the fixing bolts on the rear end cover of the gearbox. Unfortunately if this cover has ever been removed the disk is rarely replaced and the only way to identify the box is by checking the gear ratios.


Back to the contents listing


Audi transaxle Data


Audi 100/200/9000 five speed manual transaxle gear and differential ratios

TypeIst2nd3rd4th5thRevDiffSpeedo drive
013 Serial Number prefix 3T3.461.791.070.780.603.174.110.52
013 Serial Number prefix HE3.461.791.130.830.683.174.110.52
013 Serial Number prefix HF3.461.791.130.830.683.174.110.52
093 Serial Number prefix 3Q2.841.520.900.640.483.165.220.52
016 Serial Number prefix AAZ3.602.131.461.070.863.503.890.52
016 Serial Number prefix 3V3.602.131.461.070.833.503.890.52
016 Serial Number prefix 3K3.602.131.360.970.783.503.890.52
016 Serial Number prefix 5N3.602.131.360.970.733.504.110.52
016 Serial Number prefix 3U3.601.881.190.840.643.503.890.52
016 Serial Number prefix BMO3.601.941.230.9030.6843.503.890.52
016 Serial Number prefix AEY3.602.131.461.020.863.504.110.52
016 Serial Number prefix APT3.602.121.461.020.853.503.890.52
016 Serial Number prefix AMM3.601.881.190.840.683.504.770.52
016 Serial Number prefix AMN3.601.881.190.840.683.504.770.52
016 Serial Number prefix AAX3.601.881.190.840.683.504.560.52
016 Serial Number prefix AAY3.601.881.190.840.683.504.560.52
016 Serial Number prefix 3K3.602.131.360.970.783.503.890.52
016 Serial Number prefix APS3.602.131.360.970.783.503.890.52
016 Serial Number prefix 2U3.601.881.190.840.643.504.560.52
016 Serial Number prefix 6U3.601.881.190.840.643.504.560.52
016 Serial Number prefix APU3.602.131.360.970.733.503.890.52
016 Serial Number prefix AFC3.602.131.360.970.733.503.890.52
016 Serial Number prefix AAV3.601.881.190.840.683.504.110.52
016 Serial Number prefix AAW3.601.881.190.840.683.504.110.52
016 Serial Number prefix BMO3.601.941.230.900.683.503.890.52
016 Serial Number prefix WV3.601.941.230.900.683.503.890.52
016 Serial Number prefix UV3.601.941.230.900.683.503.890.52
016 Serial Number prefix MO3.601.941.230.900.683.503.890.52
016 Serial Number prefix MR3.601.941.230.900.683.503.890.52
016 Serial Number prefix APN3.601.881.190.840.643.504.110.52
016 Serial Number prefix 4V3.601.881.190.840.643.504.110.52
016 Serial Number prefix 5V3.601.881.190.840.643.504.110.52
016 Serial Number prefix APP3.601.881.190.840.643.504.110.52

Audi 100/200/9000 four speed manual transaxle gear and differential ratios

TypeIst2nd3rd4thRevDiffSpeedo drive
014 Serial Number prefix QN3.461.791.070.703.174.110.52
014 Serial Number prefix 4X3.461.791.070.703.174.110.52


The Audi suffix 016 transaxle is the preferred transaxle for use in the GT40 replicas. The 016 boxes have the selector shaft on the left hand side, all other boxes have the shaft in line out of the back of the box. The 016 selector shaft has to be modified to extend out of the right hand side of the gearbox so as to link up with the right hand gear change linkage. The CV joints used on most (UK)GT40 replicas are from the Ford Granada and the output shafts on the Audi type 013 transaxle have mountings to suit. The Audi type 016 has output flanges to suit similar but slightly larger diameter CV joints which could be adapted for use with the smaller CV's if necessary or better still to use as standard with larger diameter drive shafts. Note that Audi 200 were later versions of this car and the 9000 range were again the same but the American version of the car.
The standard Ford V6 flywheel commonly used on GT40 replicas will not fit into the bellhousing on this transaxle. A special flywheel or extra thick adaptor plate will have to be used. The standard Audi flywheel would have too many fixing holes making the mounting unsafe if modified for use with the Ford V8.


Back to the contents listing


Wheel and Tyre Diameter Data

The following pages hold the results of the general theoretical calculation of wheel and tyre diameter for various combinations. They cover the range 15" - 18" diameter, 70 - 25 aspect ratio and 145 m.m. - 385 m.m. tyre width. The grid has aspect ratio across the top and tyre width down the left hand side. The figures in the body of the grids are wheel diameters in inches.

Return to Index

15" WHEELS

Wheel / Tyre size combinations       A s p e c t    
  15 inch dia rim   R a t i o      
    70 65 60 55 50 45 40 35 30 25
T 145 22.99 22.42 21.85 21.28 20.71 20.14 19.57 19.00 18.43 17.85
y 155 23.54 22.93 22.32 21.71 21.10 20.49 19.88 19.27 18.66 18.05
r 165 24.09 23.44 22.80 22.15 21.50 20.85 20.20 19.55 18.90 18.25
e 175 24.65 23.96 23.27 22.58 21.89 21.20 20.51 19.82 19.13 18.44
  185 25.20 24.47 23.74 23.01 22.28 21.56 20.83 20.10 19.37 18.64
W 195 25.75 24.98 24.21 23.44 22.68 21.91 21.14 20.37 19.61 18.84
i 205 26.30 25.49 24.69 23.88 23.07 22.26 21.46 20.65 19.84 19.04
d 215 26.85 26.00 25.16 24.31 23.46 22.62 21.77 20.93 20.08 19.23
t 225 27.40 26.52 25.63 24.74 23.86 22.97 22.09 21.20 20.31 19.43
h 235 27.95 27.03 26.10 25.18 24.25 23.33 22.40 21.48 20.55 19.63
  245 28.50 27.54 26.57 25.61 24.65 23.68 22.72 21.75 20.79 19.82
  255 29.06 28.05 27.05 26.04 25.04 24.04 23.03 22.03 21.02 20.02
  265 29.61 28.56 27.52 26.48 25.43 24.39 23.35 22.30 21.26 20.22
  275 30.16 29.07 27.99 26.91 25.83 24.74 23.66 22.58 21.50 20.41
  285 30.71 29.59 28.46 27.34 26.22 25.10 23.98 22.85 21.73 20.61
  295 31.26 30.10 28.94 27.78 26.61 25.45 24.29 23.13 21.97 20.81
  305 31.81 30.61 29.41 28.21 27.01 25.81 24.61 23.41 22.20 21.00
  315 32.36 31.12 29.88 28.64 27.40 26.16 24.92 23.68 22.44 21.20
  325 32.91 31.63 30.35 29.07 27.80 26.52 25.24 23.96 22.68 21.40
  335 33.46 32.15 30.83 29.51 28.19 26.87 25.55 24.23 22.91 21.59
  345 34.02 32.66 31.30 29.94 28.58 27.22 25.87 24.51 23.15 21.79
  355 34.57 33.17 31.77 30.37 28.98 27.58 26.18 24.78 23.39 21.99
  365 35.12 33.68 32.24 30.81 29.37 27.93 26.50 25.06 23.62 22.19
  375 35.67 34.19 32.72 31.24 29.76 28.29 26.81 25.33 23.86 22.38
  385 36.22 34.70 33.19 31.67 30.16 28.64 27.13 25.61 24.09 22.58

Last Updated on 01/01/97
By lyndon evans

Back to the contents listing

16" Wheels

Wheel / Tyre size combinations       A s p e c t    
  16 inch dia rim   R a t i o      
    70 65 60 55 50 45 40 35 30 25
T 145 23.99 23.42 22.85 22.28 21.71 21.14 20.57 20.00 19.43 18.85
y 155 24.54 23.93 23.32 22.71 22.10 21.49 20.88 20.27 19.66 19.05
r 165 25.09 24.44 23.80 23.15 22.50 21.85 21.20 20.55 19.90 19.25
e 175 25.65 24.96 24.27 23.58 22.89 22.20 21.51 20.82 20.13 19.44
  185 26.20 25.47 24.74 24.01 23.28 22.56 21.83 21.10 20.37 19.64
W 195 26.75 25.98 25.21 24.44 23.68 22.91 22.14 21.37 20.61 19.84
i 205 27.30 26.49 25.69 24.88 24.07 23.26 22.46 21.65 20.84 20.04
d 215 27.85 27.00 26.16 25.31 24.46 23.62 22.77 21.93 21.08 20.23
t 225 28.40 27.52 26.63 25.74 24.86 23.97 23.09 22.20 21.31 20.43
h 235 28.95 28.03 27.10 26.18 25.25 24.33 23.40 22.48 21.55 20.63
  245 29.50 28.54 27.57 26.61 25.65 24.68 23.72 22.75 21.79 20.82
  255 30.06 29.05 28.05 27.04 26.04 25.04 24.03 23.03 22.02 21.02
  265 30.61 29.56 28.52 27.48 26.43 25.39 24.35 23.30 22.26 21.22
  275 31.16 30.07 28.99 27.91 26.83 25.74 24.66 23.58 22.50 21.41
  285 31.71 30.59 29.46 28.34 27.22 26.10 24.98 23.85 22.73 21.61
  295 32.26 31.10 29.94 28.78 27.61 26.45 25.29 24.13 22.97 21.81
  305 32.81 31.61 30.41 29.21 28.01 26.81 25.61 24.41 23.20 22.00
  315 33.36 32.12 30.88 29.64 28.40 27.16 25.92 24.68 23.44 22.20
  325 33.91 32.63 31.35 30.07 28.80 27.52 26.24 24.96 23.68 22.40
  335 34.46 33.15 31.83 30.51 29.19 27.87 26.55 25.23 23.91 22.59
  345 35.02 33.66 32.30 30.94 29.58 28.22 26.87 25.51 24.15 22.79
  355 35.57 34.17 32.77 31.37 29.98 28.58 27.18 25.78 24.39 22.99
  365 36.12 34.68 33.24 31.81 30.37 28.93 27.50 26.06 24.62 23.19
  375 36.67 35.19 33.72 32.24 30.76 29.29 27.81 26.33 24.86 23.38
  385 37.22 35.70 34.19 32.67 31.16 29.64 28.13 26.61 25.09 23.58

Last Updated on 01/01/97
By lyndon evans

Back to the contents listing

17" Wheels

Wheel / Tyre size combinations       A s p e c t    
  17 inch dia rim   R a t i o      
    70 65 60 55 50 45 40 35 30 25
T 145 24.99 24.42 23.85 23.28 22.71 22.14 21.57 21.00 20.43 19.85
y 155 25.54 24.93 24.32 23.71 23.10 22.49 21.88 21.27 20.66 20.05
r 165 26.09 25.44 24.80 24.15 23.50 22.85 22.20 21.55 20.90 20.25
e 175 26.65 25.96 25.27 24.58 23.89 23.20 22.51 21.82 21.13 20.44
  185 27.20 26.47 25.74 25.01 24.28 23.56 22.83 22.10 21.37 20.64
W 195 27.75 26.98 26.21 25.44 24.68 23.91 23.14 22.37 21.61 20.84
i 205 28.30 27.49 26.69 25.88 25.07 24.26 23.46 22.65 21.84 21.04
d 215 28.85 28.00 27.16 26.31 25.46 24.62 23.77 22.93 22.08 21.23
t 225 29.40 28.52 27.63 26.74 25.86 24.97 24.09 23.20 22.31 21.43
h 235 29.95 29.03 28.10 27.18 26.25 25.33 24.40 23.48 22.55 21.63
  245 30.50 29.54 28.57 27.61 26.65 25.68 24.72 23.75 22.79 21.82
  255 31.06 30.05 29.05 28.04 27.04 26.04 25.03 24.03 23.02 22.02
  265 31.61 30.56 29.52 28.48 27.43 26.39 25.35 24.30 23.26 22.22
  275 32.16 31.07 29.99 28.91 27.83 26.74 25.66 24.58 23.50 22.41
  285 32.71 31.59 30.46 29.34 28.22 27.10 25.98 24.85 23.73 22.61
  295 33.26 32.10 30.94 29.78 28.61 27.45 26.29 25.13 23.97 22.81
  305 33.81 32.61 31.41 30.21 29.01 27.81 26.61 25.41 24.20 23.00
  315 34.36 33.12 31.88 30.64 29.40 28.16 26.92 25.68 24.44 23.20
  325 34.91 33.63 32.35 31.07 29.80 28.52 27.24 25.96 24.68 23.40
  335 35.46 34.15 32.83 31.51 30.19 28.87 27.55 26.23 24.91 23.59
  345 36.02 34.66 33.30 31.94 30.58 29.22 27.87 26.51 25.15 23.79
  355 36.57 35.17 33.77 32.37 30.98 29.58 28.18 26.78 25.39 23.99
  365 37.12 35.68 34.24 32.81 31.37 29.93 28.50 27.06 25.62 24.19
  375 37.67 36.19 34.72 33.24 31.76 30.29 28.81 27.33 25.86 24.38
  385 38.22 36.70 35.19 33.67 32.16 30.64 29.13 27.61 26.09 24.58

Last Updated on 01/01/97
By lyndon evans

Back to the contents listing

18" Wheels

Wheel / Tyre size combinations       A s p e c t    
  18 inch dia rim   R a t i o      
    70 65 60 55 50 45 40 35 30 25
T 145 25.99 25.42 24.85 24.28 23.71 23.14 22.57 22.00 21.43 20.85
y 155 26.54 25.93 25.32 24.71 24.10 23.49 22.88 22.27 21.66 21.05
r 165 27.09 26.44 25.80 25.15 24.50 23.85 23.20 22.55 21.90 21.25
e 175 27.65 26.96 26.27 25.58 24.89 24.20 23.51 22.82 22.13 21.44
  185 28.20 27.47 26.74 26.01 25.28 24.56 23.83 23.10 22.37 21.64
W 195 28.75 27.98 27.21 26.44 25.68 24.91 24.14 23.37 22.61 21.84
i 205 29.30 28.49 27.69 26.88 26.07 25.26 24.46 23.65 22.84 22.04
d 215 29.85 29.00 28.16 27.31 26.46 25.62 24.77 23.93 23.08 22.23
t 225 30.40 29.52 28.63 27.74 26.86 25.97 25.09 24.20 23.31 22.43
h 235 30.95 30.03 29.10 28.18 27.25 26.33 25.40 24.48 23.55 22.63
  245 31.50 30.54 29.57 28.61 27.65 26.68 25.72 24.75 23.79 22.82
  255 32.06 31.05 30.05 29.04 28.04 27.04 26.03 25.03 24.02 23.02
  265 32.61 31.56 30.52 29.48 28.43 27.39 26.35 25.30 24.26 23.22
  275 33.16 32.07 30.99 29.91 28.83 27.74 26.66 25.58 24.50 23.41
  285 33.71 32.59 31.46 30.34 29.22 28.10 26.98 25.85 24.73 23.61
  295 34.26 33.10 31.94 30.78 29.61 28.45 27.29 26.13 24.97 23.81
  305 34.81 33.61 32.41 31.21 30.01 28.81 27.61 26.41 25.20 24.00
  315 35.36 34.12 32.88 31.64 30.40 29.16 27.92 26.68 25.44 24.20
  325 35.91 34.63 33.35 32.07 30.80 29.52 28.24 26.96 25.68 24.40
  335 36.46 35.15 33.83 32.51 31.19 29.87 28.55 27.23 25.91 24.59
  345 37.02 35.66 34.30 32.94